Manual No, A9398OWNER'S MANUALand Installation InstructionsSeries lmpact-36GAIR-COOLEDRECREATIONAL VEHICLE GENERATORSModel No. 00802-3POWER SYSTE
SPECIFICATIONSFUEL REQUIREMENTSThese generators are equipped with gasoline fuel systems as standard equipment. Specific installations may
MAINTENANCEThis section includes information about simple maintenance which includes the following tasks;• Checking engine oil level.• Changi
• Remove air cleaner cover, then remove paper filter.• Clean air filter by gently tapping it on a solid surface. If the filter is too dirty, replace
CLEANING THE GENERATORKeep your generator set as clean and dry as possible. Dirt and moisture that are permitted to accumulate on ele
3. With pliers, lightly compress the spring clip on the carburetor lever arm. This allows the linkage rod to slide freely through the clip. While th
MAJOR SERVICE MANUALTo obtain a service manual for your generator, order it from your dealer/distributor or contact the factory. Be su
INSTALLATION SAFETY RULESDANGER: FOR FIRE SAFETY, INSTALLATION OF A GENERATOR INTO A RECREATIONAL VEHICLE MUST COMPLY STRICTLY WITH ARTICLE 551, NFPA
GENERAL INSTALLATION INFORMATIONPURPOSE AND SCOPE OF MANUALThese Installation Instructions have been prepared especially for the purpose of
LOCATION AND SUPPORTGENERATOR LOCATIONThe most desirable location for the generator set is between the vehicle's main frame members
GENERATOR RESTRAINTUse four 3/8“-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support
GENERAL SAFETY RULESTHE MANUFACTURER SUGGESTS THAT THESE ‘‘RULES’’ FOR SAFE OPERATION BE COPIED AND POSTED IN POTENTIAL HAZARD AREAS OF THE R
COMPARTMENT SIZEPlan the compartment size carefully. Provide a minimum of at least 1 inch (2” recommended) of clearance between the
COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compartment for the following items (Figure 19):• Engine exhaust and cool
COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be s
Figure 24 — Air Inlet Using DuctworkFigure 25 — Air Inlet in Vehicle SkirtCOMPENSATING FOR RESTRICTIONSSuch materials as screening, louvers, or
GASOLINE FUEL SYSTEMInstalling a gasoline fuel system (Figure 26) for recreational vehicle generator sets must comply with applicable
EXHAUST SYSTEMThe generator exhaust system must be safely and properly installed. Only approved mufflers and other exhaust system parts
ELECTRICAL CONNECTIONSBe sure to read “Generator AC Connection System” on Page 4.The following general rules apply to electrical connec
ISOLATING DIFFERENT POWER SOURCESConductors from the junction box must terminate in a double pole, double throw transfer switch (Figure
Figure 30 — Installation with Isolation ReceptacleBATTERY INSTALLATIONRECOMMENDED BAHERYInstall a battery that meets the following requirements:• Bat
IBAHERY CABLE CONNEaiONS1. Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the large lug on the sta
IDENTIFICATION RECORDPlease record the following Information from the generator DATA DECAL or information decal. 1. Model Number________________ 2. Se
OPTIONAL ACCESSORIESA plug-in receptacle (Figure 32) is provided on the generator set, near the AC connection wires. Use this receptac
POST INSTALLATION TESTSThe air cooled generator set was factory tested and adjusted using gasoline as fuel. You should not be required
INSTALLATION CHECK LISTLOCATION AND SUPPORT EXHAUST SYSTEM_1. The generator is properly located._2. The generator is properly supported. _3. The
TROUBLESHOOTINGPROBLEMPOSSIBLE CAUSESREMEDYEngine won't crank. 1. 15 amp fuse is blown1.Replace 15 amp fuse2. Loose corroded or defective 2. Tigh
NOTES32 —
MAJOR FEATURES AND DIMENSIONS33 —
ELECTRICAL DATADrawing No. A2420 Rev. ACUSIOMS) SIPPUEO BMTrERYR2> “FaC >BB^ 8AITBiYCHA«GEWN0WG ”65rofPOVB? V^INGREMOTE PANEL (OPTIONAL)\£GBCBC
ELECTRICAL DATADrawing No. A2420 Rev. A-35-
EXPLODED VIEW — GENERATORDrawing No. A5969 Rev Ao -ef As\ r/^~ \— 36
IREPAIR PARTS — GENERATORDrawing No. A5969 Rev. AITEM PARTNOl.. DESCRIPTIONITEM PART NO.QTY. DESCRIPTION1 A2467ENGINE, LONG BLOCK 55 526185M5-0.8X 12M
TABLE OF CONTENTSOPERATING INSTRUCTIONSGENERAL SAFETY RULES...inside coverIDENTIFICATION RECORD...
EXPLODED VIEW — ENGINE LONG BLOCK_________________Drawing No. A6202 Rev. B DATE: AUG. io, 1998— 38 —
I_______________REPAIR PARTS — ENGINE LONG BLOCKDrawing No. A6202 Rev. B date: aug. io, 1998ITEMPART NO.QTY. DESCRIPTION1763801ASSEMBLY, CONNECTING R
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REPAIR PARTS — CONTROL PANELDrawing No. A9404 Rev. *ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY. . DESCRIPTION1 91526 8M50.8X12MM PHILLIPS 34 4318
EXPLODED VIEW — ENGINE SHEET METALDrawing No. A9194 Rev A— 42 —
_______________REPAIR PARTS — ENGINE SHEET METALDrawing No. A9194 Rev. AITEM PART NO. QTY. DESCRIPTION18670512 49813 23 86718 3.5 FT.4A3666 15 74908 3
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board ('CARB") and Gen
EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (“ECS Warranty") for 1995 and Later Model Year Utility and Lawn and Garden Equip
Generac’s Three-Year Limited Warranty For Recreational Vehicle GeneratorsGenerac warrants to the original owner and subsequent purchasers from the dat
READ THIS MANUAL THOROUGHLYIf you don't understand any portion of this manual, contact Generac for a demonstration of actual start
GENERATOR FAMILIARIZATIONGENERATOR APPLICABILITYThese generators have been designed and manufactured for supplying electrical power for r
OPERATING INSTRUCTIONSGENERATOR CONTROL PANELMounted on the generator control panel (Figure 2) are the following features:Figure 2 — Typical C
ENGINE EXHAUST GASBefore starting the generator engine, you should be sure there is no way for exhaust gases to enter the vehicle in
The generator’s exhaust system gives off DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can
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